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Water heater replacement, decided before it fails

Which type actually suits your house, what the inspector will add to the bill, and how to avoid buying whatever unit happens to be on the truck. Free matching with vetted local installers.

In short

What is water heater replacement?

Replacing a water heater is two decisions, not one. First, what type replaces it — a storage tank on the same fuel, a tankless unit, or a heat pump water heater — which is decided by your fuel supply, the space, and how your household actually draws hot water. Second, what the replacement drags along with it: a permit, an expansion tank, updated venting or a modern relief-valve discharge, because a replacement is inspected against today's code and not the code your old unit was installed under. Getting the first decision right is worth more than shopping the second.

Triggers

Signs you need water heater replacement

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The job

How water heater replacement actually works

  1. Decide the type before you shop the unit

    The four realistic routes are a gas storage tank, an electric storage tank, a tankless unit, or a heat pump water heater. What decides it is not efficiency marketing — it is what fuel reaches the space, how much air and headroom the space has, whether there is a drain nearby, and how long you plan to stay in the house. Each route has a dedicated page here that will talk you out of it if it does not fit.

    Watch for: Being routed to a type because it is what the installer stocks. Ask directly: "which of the four did you rule out for my house, and why?" An installer who has considered and rejected the other three is giving you a decision. One who only ever proposes one is giving you their inventory.

  2. Size it to how your household actually draws hot water

    Storage tanks are sized by first hour rating — how much hot water the unit can deliver in the busiest hour, which combines stored volume with how fast it reheats. Tankless units are sized instead by flow rate at your required temperature rise, because they never store anything and must heat water as it passes. These are different units of measurement answering different questions, and a tank capacity figure tells you nothing useful about a tankless unit.

    Watch for: Sizing by "same as what you had". The old unit may have been undersized for years and everybody adapted around it, or oversized because a previous owner had a larger family. Describe your actual worst-case hour — the morning where showers, the dishwasher and the laundry overlap — and let the installer work back from that.

  3. Site survey: space, clearances, drainage and access

    Somebody should look at where the unit lives before quoting. Attic and upper-floor installations need a plumbed drain pan because a failure there does not stay there. Garage installs have their own restrictions in many jurisdictions. Tight interior closets rule some types out entirely. And the old unit has to physically get out — narrow basement stairs and tight mechanical rooms genuinely change what can be installed.

    Watch for: A quote given entirely over the phone from a model number. It will be re-quoted on install day, and the second number is the one you pay.

  4. Permit and the code items it triggers

    In most US jurisdictions water heater replacement is permitted, inspected work. The permit is what forces the items your old installation may not have: thermal expansion control, a correctly terminated relief valve discharge, seismic restraint in some regions, drain pans, and compliant venting or combustion air. Requirements vary by city and state — the local building department is the authority, not a national blog.

    Watch for: A cash discount for skipping the permit. It shifts every code liability onto you, voids some manufacturer warranties, and reliably surfaces during a home sale. It is also the single clearest signal about how the rest of the job will be done.

  5. Shut down, drain and remove the old unit

    The fuel or power is isolated and the old unit is drained down before it moves — a full storage tank is far too heavy to handle safely, and draining a tank full of hardened sediment can take much longer than expected. Connections are cut back to a clean point rather than reused blindly.

    Watch for: Old shut-off valves and supply connections being reused because they still look fine. A valve that has not been turned in a decade often will not seal again once it has been moved, and the time to find that out is while the installer is still standing there.

  6. Set, connect and bring the installation up to current code

    The new unit is set level, connected to water, connected to its fuel or circuit, vented if it needs venting, fitted with any required expansion tank and pan, and given a relief valve discharge that terminates where a discharge is allowed to terminate. This is also the point where a fuel or type change ripples outward, because a different unit style rarely reuses the previous vent, circuit or gas run unchanged.

    Watch for: A relief valve discharge that ends somewhere convenient rather than somewhere compliant — pointed at the ceiling, threaded down to a reduced size, or terminated inside a closed cabinet. It is a safety device, and it is the most commonly botched item on an otherwise tidy install.

  7. Fill, purge, test and set the temperature

    The unit is filled with the air purged from the lines before any heat is applied, then fired or energised, checked for leaks at every joint, and set to a delivery temperature. On gas units the combustion and draft get verified. You should be shown the shut-off, the relief valve, and how to isolate the unit in a hurry.

    Watch for: Being handed a running unit with no walkthrough. Knowing where your water and fuel shut-offs are is worth more, on the day something goes wrong, than any feature on the unit.

  8. Disposal, permit close-out and warranty registration

    Haul-away of the old unit is normally included but is worth confirming in writing, since a drained tank left in a garage becomes your problem. The permit needs to be signed off by the inspector, not merely pulled. And most manufacturers require registration within a set window, plus proof of professional installation, before the warranty is worth anything.

    Watch for: A permit that was pulled but never closed. Ask for the final inspection sign-off, not the permit number — an open permit is a live issue at resale.

Money

What does water heater replacement cost?

Most replacements land roughly between $1,500 and $6,000 installed, with heat pump and tankless retrofits typically at the upper end. The gap between two quotes is usually the code items — permit, expansion tank, venting, electrical — rather than the appliance. See the cost guide for a full breakdown.

See the full water heater replacement cost guide — by material, size and region →

Straight answer

When water heater replacement is the wrong call

Everyone else ranking for this is paid when you say yes. Here's when you shouldn't.

Your options

Types of water heater replacement

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Before you sign

What to check when hiring for water heater replacement

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Local pros

Water Heater Replacement near you

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Related work

Often done at the same time

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FAQ

Water Heater Replacement — questions people ask

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Often, but not automatically. A like-for-like swap is the fastest and usually the cheapest route, because the fuel, venting and circuit are all already there. It is worth pausing when something has changed — you have added a bathroom, the household has grown or shrunk, the unit sits somewhere that floods, or your fuel costs have shifted. The moment of replacement is the only cheap moment to change type, because the labour is happening anyway.
For a storage tank, size by first hour rating rather than by gallons alone — it accounts for both what the tank holds and how quickly it reheats, so a smaller tank with fast recovery can outperform a larger slow one. For a tankless unit, capacity is a flow rate at a given temperature rise, which depends on how cold your incoming water is. Describe your worst overlapping hour to the installer and ask them to show their working.
In most US jurisdictions, yes, and the inspection that comes with it is what enforces expansion control, relief valve discharge, venting and restraint. Rules vary by city and state, so your local building department is the only authority worth trusting on this. Unpermitted water heater work is one of the more commonly flagged items in a pre-sale inspection.
A straightforward like-for-like tank swap is usually a half day. It grows when the type changes — a tankless retrofit or a first heat pump water heater in a space that was not built for one can run a full day or longer once gas, venting, electrical or condensate work is involved. Access matters too: a tight basement stairwell can add hours by itself.
Some installers will, many will not, and it changes the warranty picture. When the installer supplies the unit, one party owns both the appliance and the workmanship, and a failure is their problem to sort out. When you supply it, you own any manufacturing defect and the labour to swap it. Ask how they handle a warranty claim in each case before deciding the saving is real.
It depends entirely on which part failed. Thermostats, elements, thermocouples and relief valves are inexpensive and worth doing on a unit with life left. A tank that is leaking through its shell is not repairable at any price, because the lining has gone and welding or patching a lined tank is not a repair. Our repair page walks the repair-versus-replace line in more detail.

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